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Double Sigma Mixer双西格玛搅拌机捏合机

更新时间:2026-03-07点击次数:14

双西格玛搅拌机——高粘度物料的选择!

双西格玛混合器由两个由低碳钢或不锈钢(SUS304、SUS321、SUS316L)制成的“U"形容器组成,两侧覆盖有碳钢护套,用于加热或冷却。

双西格玛搅拌机的搅拌元件是两片Z型铸钢叶片。它们反向向内旋转,与混合室紧密或特定间隙安装,以完成均匀的混合。两个叶片以不同的速度旋转(通常约为3/2)。

我们可以根据客户的不同需求制造不同类型的双西格玛混合机,例如真空系统、加热或冷却方式、进料孔、出料方式、可变衬里、过滤网、安全阀、视镜、开盖方式等。

1.工作原理:

双西格玛混合机用于捏合、混合、粉碎、分散和再聚合高粘度浆料或弹塑性材料,这些材料是普通粉末混合机和液体混合机无法加工的。

双西格玛混合机是各种化工产品的理想设备,具有搅拌均匀、捏合高效的优点。材料在刀片、槽壁和脊状突起之间被刮擦、拉伸、折叠和挤压。

材料从叶轮的一端循环到另一端。两个搅拌桨相切并以不同的速度旋转,以完成捏合过程。倾斜溶剂以排出物料。

2.用途:

双西格玛混合机广泛应用于生产高粘度密封胶、硅橡胶、中性和酸性玻璃胶、口香糖、泡泡糖、纸浆、纤维素,也用于电池、油墨、颜料、染料、制药、树脂、塑料、橡胶、化妆品等行业。

3.类别:

双西格玛混合机有四种:真空捏合机、压力捏合机、常压捏合机和高温捏合机。它有三种排放方式:液压转向缸泵送式、球阀式和螺杆挤压式。

4.特点:

生产过程中通过PLC实时控制和记录温度、时间、粘度等相关数据。

气缸和叶片与材料接触的部分由不锈钢制成,以确保产品的质量。

捏合机可用于5000PA左右流动性较差的高粘度糊状物或塑料固体。并且夹套可以通过导热油或水加热或冷却。根据特殊需要,该设备可以设计为在真空中运行。双轴之间的速度差为7.52r/min,使材料不断变化,快速混合,单位体积的传输面积更大。

5.注意事项:

(1) 我公司可以根据用户的具体要求设计设备。

(2) 为了技术的快速更新,我们将不经通知更改技术数据,正确的参数以实际产品为准。

(3) 如果您不确定选择哪种类型,请致电我们,我们的专业销售工程师将为您推荐。



Double Sigma mixer - the choice of high viscosity materials!

The Two Sigma mixer consists of two "U" descriptors made of low carbon steel or stainless steel (SUS304, SUS321, SUS316L), covered on both sides with carbon steel sheaths for heating or cooling.

The mixing element of the Double Sigma mixer consists of two Z-shaped cast steel blades. They rotate inward in reverse and are installed tightly or with specific gaps in the mixing chamber to achieve uniform mixing. Two blades rotate at different speeds (usually around 3/2).

We can manufacture different types of Double Sigma mixers according to the different needs of our customers, such as vacuum systems, heating or cooling methods, feed holes, discharge methods, variable liners, filters, safety valves, sight glasses, opening methods, etc.

1. Working principle:

The Two Sigma mixer is used for kneading, mixing, crushing, dispersing, and re polymerizing high viscosity slurries or elastoplastic materials that cannot be processed by ordinary powder mixers and liquid mixers.

The Double Sigma mixer is an ideal equipment for various chemical products, with the advantages of uniform stirring and efficient kneading. The material is scraped, stretched, folded, and compressed between the blade, groove wall, and ridge like protrusions.

The material circulates from one end of the impeller to the other end. Two stirring blades are tangent and rotate at different speeds to complete the kneading process. Tilt the solvent to discharge the material.

2. Purpose:

The Double Sigma mixer is widely used in the production of high viscosity sealants, silicone rubber, neutral and acidic glass adhesives, chewing gum, bubble gum, pulp, cellulose, as well as in industries such as batteries, inks, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics, etc.

3. Category:

There are four types of Double Sigma mixers: vacuum kneading machine, pressure kneading machine, atmospheric pressure kneading machine, and high-temperature kneading machine. It has three discharge methods: hydraulic steering cylinder pumping, ball valve, and screw extrusion.

4. Characteristics:

Real time control and recording of temperature, time, viscosity and other related data through PLC during the production process.

The parts of the cylinder and blades that come into contact with the material are made of stainless steel to ensure the quality of the product.

Kneading machine can be used for high viscosity pastes or plastic solids with poor flowability around 5000PA. And the jacket can be heated or cooled by thermal oil or water. According to special requirements, the device can be designed to operate in vacuum. The speed difference between the two axes is 7.52r/min, which causes the material to constantly change and mix rapidly, resulting in a larger transmission area per unit volume.

5. Precautions:

(1) Our company can design equipment according to the specific requirements of users.

(2) For the rapid update of technology, we will change technical data without notice, and the correct parameters will be based on the actual product.

(3) If you are unsure which type to choose, please call us and our professional sales engineers will recommend it to you.



6. The main technical parameters:

Type

NH-5

NH-10

NH-100

NH-300

NH-500

NH-1000

NH-1500

NH-2000

NH-3000

NH-4000

NH-5000

Volume(L)

5

10

100

300

500

1000

1500

2000

3000

4000

5000

Rotation Speed(rpm)

33 23

33 23

35 22

37 21

37   21

35  25

30  16

30  16

38  27

38   27

38   27

Main Motor Power(kw)

0.75

1.1

3-7.5

11-30

15-37

22-90

22-90

30-110

30-110

45-110

55-132

Heating

Methods

Steam: Pressure

(MPa)

0.3

Electric: Power

(kw)

1

1

4

9

16.2

27

32.4

40

72

72

96

Vacuum(MPa)

-0.094 (Vacuum Kneader)

Pressure(MPa)

0.45 (Pressure Kneader)

0.35 (Pressure Kneader)

0.3(Pressure Kneader)

Weight(kg)

300

400

1250

1600

3000

4500

5800

6500

~11000

~13000

~21000

NOTES

1.The above parameters are based on the ordinary design.

2.You can choose single drive or double drive.


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